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Blown film Plants
Blown Film PlantsPrior to analysis of poly bag manufacturing process, it is essential to have a better understanding of the key manufacturing process- the film blowing.
Film Blowing ProcessIn the process of film blowing, a continuous tubular film is fabricated of which diameter varies from few centimetres to many metres. The principal polymers used in film blowing are the polyethylene (PE) which has the variations such as linear low and high density; LDPE, LLDPE, and HDPE etc. Commercially, PE film has a significant demand and therefore over 70% of the current production is LDPE and LLDPE.The majority of polymer films are manufactured by film blowing (blown film extrusion). A single screw extruder is used to melt the polymer and pump it into a tubular die. Air is blown into the center of the extruded tube and causes it to expand in the radial direction. Extension of the melt in both the radial and down-stream direction stop at the freeze line (frost line) due to the crystallization of the melt. The nip rolls collect the film, as well as sealing the top of the bubble to maintain the air pressure inside. This process is used extensively with polyethylene and polypropylene.Polymer granules are plasticated and metered via an extruder, normally a single screw extruder. The melt is metered to an annular die and a thin-walled tube is extruded; the flowing melt is cooled by blowing air along the film and while the film is still molten,Tools of Poly Bag MakingIn the poly bag making plant various types of machines and accessories are used. They include Extruders, winders, cutters, colour printing machines, packaging machines, and others. the single machine unit which includes extruder, winder, collapsing plate, and bubble cage. Since the film blowing machine is the main machine of poly bag making some of its components are explained further.
Dies used for film blowing can be divided in to few types.
1. Cross head die
2. Bottom fed die (Spider die)
3. Spiral mandrel die
4. Rotating die
5. Banjo manifold die
6. Multi layer die
Bubble CageThe bubble stabilizing cage is a vital component for optimum blown film bubble stability.Air RingAir ring is designed to allow uniform air flow at high rates to provide exceptional cooling and stability without film chatter.
Film Blowing ProcessIn the process of film blowing, a continuous tubular film is fabricated of which diameter varies from few centimetres to many metres. The principal polymers used in film blowing are the polyethylene (PE) which has the variations such as linear low and high density; LDPE, LLDPE, and HDPE etc. Commercially, PE film has a significant demand and therefore over 70% of the current production is LDPE and LLDPE.The majority of polymer films are manufactured by film blowing (blown film extrusion). A single screw extruder is used to melt the polymer and pump it into a tubular die. Air is blown into the center of the extruded tube and causes it to expand in the radial direction. Extension of the melt in both the radial and down-stream direction stop at the freeze line (frost line) due to the crystallization of the melt. The nip rolls collect the film, as well as sealing the top of the bubble to maintain the air pressure inside. This process is used extensively with polyethylene and polypropylene.Polymer granules are plasticated and metered via an extruder, normally a single screw extruder. The melt is metered to an annular die and a thin-walled tube is extruded; the flowing melt is cooled by blowing air along the film and while the film is still molten,Tools of Poly Bag MakingIn the poly bag making plant various types of machines and accessories are used. They include Extruders, winders, cutters, colour printing machines, packaging machines, and others. the single machine unit which includes extruder, winder, collapsing plate, and bubble cage. Since the film blowing machine is the main machine of poly bag making some of its components are explained further.
Dies used for film blowing can be divided in to few types.
1. Cross head die
2. Bottom fed die (Spider die)
3. Spiral mandrel die
4. Rotating die
5. Banjo manifold die
6. Multi layer die
Bubble CageThe bubble stabilizing cage is a vital component for optimum blown film bubble stability.Air RingAir ring is designed to allow uniform air flow at high rates to provide exceptional cooling and stability without film chatter.
LD Blown Film Plant
Product Price: Rs 4.75 Lakh / UnitGet Best Price
Minimum Order Quantity: 1 Unit
Product Details:
| Material | Ld, LDPE, HM, Eva, Biodegradable, PVC Shrink |
| Type | Plastic Blown film Plant, Extruder |
| Machine Type | Automatic, Semi-Automatic |
| Output | 0-50 kg/hr,50-100 kg/hr,100-200 kg/hr |
| Operation Mode | Automatic, Semi-Automatic, Automatic,Semi-Automatic,Automatic |
| Voltage | 220v 3380 |
We are one of the prominent manufacturers and exporters of high quality of LD Extruder. This product is manufactured suing latest technology and sophisticated plant machinery, to ensure high standards of quality. The production of protective exteriors on luggage and electronics casings is few of the well known applications of this product. This product is known for their heat resistant properties, dimensional accuracy, and sturdy constructions.
Specifications:
ModelML - 35ML - 45ML - 50ML - 65ML - 75ML - 90Screw Dia (in mm)354550657590L. D. Ratio28.128.128.128.128.128.1Main Motor (in HP)7.51015202530Blower (in HP)11.52233Production Appx. / Hour (in Kgs.)2030406070100Max. Lay Flat Width (in mm)60-30075-610125-760200-1150300-1400510-2000Gauge Thickness (in Micron)20-25020-25020-25020-25020-25020-250Nip Roller Size (in mm)400760915127015252160Winder Two Station111111Power Required (in KW)142327323848Machine Weight (in Kgs.) Approx.105014501550200025003000Space Required L x W x H (in Meter)3 x 1.2 x 35.1 x 1.8x 3.45.4 x 2.1x 3.76 x 2.4 x 4.56.3 x 2.7 x 57 x 3.6 x 5.7
Range of Products:-
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PP Blown Film Plants
Product Price: Rs 6 Lakh / UnitGet Best Price
Minimum Order Quantity: 1 Unit
Product Details:
| Production Capacity | 25 to 100 kg/hr |
| Power Consumption | 20-40 (kw) |
| Machine Type | Automatic |
| Material | PP PPTQ Polypropylene |
| Automation Grade | Automatic |
| Plastic Processed | PP,PPTQ, Polypropylene,PP TQ |
| Voltage | 20-40 (kw) |
| Brand | Mahindra Plastic Industries |
| I Deal In | New Only |
| Country of Origin | Made in India |
We are one of the leading manufacturers and exporters of high quality of PP Extruder. This machine is widely used high heat thermoplastic molding applications. This product is manufactured using finest quality of raw materials that are procured from well known vendors. This product is available in various sizes and dimensions that best suit the requirements of our valuable customers.
Specifications:
ModelMP - 35MP - 45MP - 50MP - 65MP - 75Screw Dia (in mm)3545506575L. D. Ratio28.128.128.128.128.1Main Motor (in HP)57.57.51015Blower (in HP)0.50.50.511Production Appx. / Hour (in Kgs.)2030406070Lay Flat Width (in mm)50 to 25475 to 35075 to 400180 to 610230 to 660Gauge Thickness (in Micron)80 to 40080 to 40080 to 40080 to 40080 to 400Nip Roller Size (in mm)300400450660760WinderTwo StationTwo StationTwo StationTwo StationTwo StationPower Required (in KW)1218202632Machine Weight (in Kgs.) Approx.10001400150020002500Space Required L x W x H (in Meter)3.6 x 1.2 x 34.2 x 1.5 x 34.5 x 1.5 x 3.35.1 x 1.8 x 3.95.7 x 2.1 x 4.2
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HM Double Tubing Extruder
Product Price: Rs 9 Lakh / UnitGet Best Price
Minimum Order Quantity: 1 Unit
Product Details:
| Machine Type | Semi-Automatic, Automatic |
Owing to vast experience in this domain, we are engaged in offering high quality of HM Double Tubing Extruder (Double Dye) to our valuable customers. Driven by intense desire to achieve perfection, our team of experts assures effective, safe, and timely delivery of this product. This product is widely used for high heat thermoplastic molding applications. This product can be customized as per the requirements and demands of our valuable customers.
Specifications:
ModelMHD - 50MHD - 65MHD - 75Screw Dia (in mm)506575L. D. Ratio1.16736111111.16736111111.1673611111Main Motor (in HP)101520Blower (in HP)1x22x22x2Production Appx. / Hour (in Kgs.)406070MAX. Lay Flat Width (in mm)125 to 410 x 2200 to 560 x 2250 to 635 x 2Film Thickness (in Micron)15 to 15015 to 15015 to 150Nip Roller Size (in mm)460610685Winder Two Station0222Power Required (in KW)344146Machine Weight (in Kgs.) Approx.215027003300Space Required L x W x H (in Meter)5.4 x 3.9 x 3.36 x 4.2 x 3.96,3 x 4.5 x 4.5
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